Yardney Water Purification Systems is actually a manufacturer water filtration equipment for that agricultural, food, municipal and HVAC industries. Inside the 1960s, the company developed equipment make it possible for farmers within the rich growing parts of Los Angeles to eliminate sand, silt, grit, algae and other contaminants from your water supply. Up to now, wire cutters has continued to evolve a lot more than 100,000 standard and custom engineered water purification systems because of its various customers.
Creation of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless, with holes to get in touch pipes that will move water through the filtration unit. Numerous pipes with holes has to be cut before each of the pieces can be welded together and then painted.
Chris Phillips, v . p . and general manager of your Riverside, California-based company, says Yardney realizes its manufacturing processes should be as efficient since the water filtration systems it creates.
Recently, the business determined its existing plasma pipe cutting machine wasn’t providing the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a good way to load and unload pipes into and out of the machine, which caused a production bottleneck. Second, it left a substantial amount of slag that must be manually ground away from the pipes prior to welding operations. Furthermore, the machine was experiencing increasingly frequent mechanical and electrical issues, causing high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered numerous advantages within the previous equipment. The Maxpro200 plasma cutting system, when combined with the Roto Hornet’s improved motion control, leaves behind basically no slag. This minimizes the amount of manual grinding necessary to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm when compared with 100 ipm with the previous equipment. Plus, an efficient fume extraction system captures smoke at the point of the cut thus it fails to contaminate the shop-keeping the company in compliance with California Air Quality Management District regulations.
All of these features have made it feasible for Yardney to make a comprehensive selection of pneumatic wire strippers in an efficient length of time. Some cuts, like pipe notch cuts that will have got four hours together with the old system, are now completed in only 5 minutes.
Programming is simpler compared to the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical interface (GUI) enables the user to configure various end types and intersection types to be cut, including straight, miter, cope, slotted and branch cuts. The last equipment didn’t offer as many cut shapes, so some shapes had to be cut manually. To program a whole new job, an individual selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically made from that information.
The business also found that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to maximize production. Staging racks 04dexspky full-length pipe and cut parts. As opposed to loading only one pipe at any given time, the organization can load a bundle of five to six pieces at once. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the flexibility to take care of pipe starting from 1 to 14 inches in diameter while extracting smoke through the chuck.
Mr. Phillips is satisfied with the advantages this cable strip crimp machine offers. He strongly advocates spending some time to evaluate one’s current manufacturing processes considering changing technology. “You have to purchase your small business to remain profitable,” Mr. Phillips says. “We’ve been doing that within the last half a century, therefore we want to utilize that strategy to remain in business for quite some time to come.”